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OceanGate CEO Bragged About Using Expired Carbon Fiber to Build Doomed Sub

New evidence strongly suggests that OceanGate's submersible, which imploded and killed all passengers on its way to the Titanic wreck, was unfit for the journey. The CEO, Stockton Rush, bought discounted carbon fiber past its shelf life from Boeing, which experts say is a terrible choice for a deep-sea vessel. This likely played a role in the submersible's tragic demise.

181 comments
  • That guy was a backyard inventor and charlatan, like those 19th century backyard aircraft inventors. It's one thing to take yourself out of the gene pool through your own recklessness, it's another to take others with you.

    Rush bypassed over a hundred years of engineering lessons learned the hard way with the rationale it stifles innovation. He even fired and sued one of his own employees for calling him out on it. The sub had zero certifications and then he lied to customers about it saying his designs were approved by NASA and Boeing who never even heard of the guy.

    Aside from the lack of safety engineering and lack of proper fail-safes in his design, there's a reason engineers don't use carbon fiber composites in subs. They have a tendency to delaminate. When used in aircraft, composites have to be examined and certified at a regular service interval with special inspection equipment.

    I think that sub was an accident waiting to happen from day one. The hull probably failed due to inspection negligence and a failure to detect delamination. That's even if the hull could have been rated properly for 4km. If it wasn't the hull, it would been one of the other jury-rigged systems.

    I can't believe people smart enough to acquire the wealth for that excursion weren't smart enough to check out the qualifications of the company hosting it. I think it was plainly obvious just looking at the sub yourself. A navigation system that consists of a consumer laptop PC and Logitech gaming controller should have been a dead giveaway.

  • It’s shocking how many corners one is willing to cut to save money even if it means lives.

    Greed. Always greed.

    • Because this CEO bet his life on his ideas, this would be more about hubris than greed. If it were just greed, he would have bet someone else's life.

      • He was trying to bet others lives too- offering greatly discounted rates for a trip and outright lying about the safety to try and convince others.

  • From my limited experience with laying up carbon fiber, I know there's the raw carbon fiber cloth and there's liquid resin that you spread into the cloth. It's also very common to see carbon fiber cloth that is "pre-impregnated" - the resin is already applied to the cloth. Everyone calls this "pre-preg".

    So I've seen a lot of folks online scratching their heads about "how can carbon expire?" or "my carbon fiber (bike/boat/etc.) is N-years old, is it expired?" but I think the most likely thing to expire is the resin. Once the resin is cured it is much more stable.

    Any materials folks or structures engineers who want step in and correct me, please do.

    • Also most bikes aren't under enough pressure to cause them to implode

    • So I’ve seen a lot of folks online scratching their heads about “how can carbon expire?” or “my carbon fiber (bike/boat/etc.) is N-years old, is it expired?” but I think the most likely thing to expire is the resin.

      Well it would have an expiry if purchased from Boeing. All materials used in aircraft have stringent performance requirements. Resin is a plastic and like all plastics it degrades over time. It can lose strength and fail to meet materials ratings. Now if you wanted to make something like a regular boat hull out of the stuff it would probably last a lifetime, but if you want to make something like an airplane wing, that's a different story.

      Anyway carbon fiber composite is stronger and lighter than steel, but the wonderful thing about metals is they can have good properties for supporting all kinds of loads. But even then you have to inspect for fatigue on a regular basis when loads cycle repeatedly. Carbon fiber doesn't do as well with that.

      • I agree with all of that. My intuition is that prior to curing, the polymers are less stable and may change in unpredictable ways depending on subtleties in the storage environment and handling. After curing, the polymers are much more stable and durable.

        Metals definitely are more forgiving, and we have better tools for testing, especially non-destructive testing. Whether the CF flaws are due to fatigue or workmanship, it's easy to miss them in inspection.

        I'm also curious what the sub designers saw as the advantage of CF for this application. Is light weight really all that advantageous for a submersible? Generally no one chooses CF if they are prioritizing cost.

    • I'm seeing a lot of misconceptions in the replies. You have it mainly right from a very high level.

      The reason why prepreg "expires" is simply that the resin system is mixed before being impregnated into the fibers, so it starts the curing reaction immediately. These resin systems are usually designed to cure properly at high temperatures, typically 250-400F depending on end-use, but they'll still slowly react at lower temperatures. To further slow the reaction, prepreg is kept frozen. Prepreg also has two types of expirations: "shelf life" and "out life". Shelf life is how long it can last frozen. Out life is how long it can last at room temp.

      Theres a few issues that can happen when using expired prepreg. It can be harder to laminate since it will be too stiff and not as sticky. It won't cure correctly causing failures in the resin.

      Expired prepreg can be recertified by testing the material for those types of failures. Check if the prepreg can fold over a certain radius and stick to a certain angle without sliding off. Cure a sample and test it.

  • I just wish he didn't bring others with him with his hubris. The more info that comes out about this guy, the worse and sadder it gets

  • Hah! Talk about getting what you pay for. This is why you don't cut corners on parts that can kill you if they malfunction.

  • It would have been a brilliant business move if it had worked. Shysters and cheats have been mixing in expired or substandard additives to food and drug products for all of history. As long as nobody dies, and you don't get caught, it's just free money in your pocket. I believe it was Heintz, around the turn of the 20th century, who lobbied strongly in favor of the Pure Food and Drugs Act in the US because he felt it would give him a competitive advantage over others by requiring the additives in food be safe. Crazy concept, right?

  • Sounds like the company and / or his estate will have $0 once all the lawsuits are over. One way to completely screw over your family I guess.

  • The more I read about it, the more I think a reinforced metal bathtub would be a better choice for such voyage.

  • It's mind-bending how that shitshow keeps getting worse and worse and weirder and weirder, you think it can't get worse then "But wait! There's more!"

181 comments